Coil operation fully automatic, production efficiency increased by 200%
Publish Time: 2022-12-13 Origin: Site
Known as the factory of the world, Dongguan is one of the world's largest manufacturing bases where you can often see factories working around the clock with round-the-clock machines and dusty workers working three shifts At present, many inductive coil factories in Dongguan are using coil automation production equipment to replace part of the manual production, fully automated equipment and cooperative robots and other automatic tools will play an increasingly important role in which the Fu Ying electronics from Japan to import a large number of new high precision automatic Japanese winding equipment hollow automatic winding machine alpha automatic winding It is understood that with the acceleration of the transition to full automation, more than 50 workers before the monthly output of 500k, and now more than 30 workers can reach a monthly output of 500k, production efficiency is also increased by 200% than the original Inductance coil automatic production line process: mixing - six axis machine winding - pull wire/dispensing - baking - solder - brush glue - baking - dip tin - test resistance inductance - appearance -OQC inspection This is a common inductance coil work flow, in the process of inductance coil manufacturing and processing, there are welding pull wire lead and other manual work flow But the efficiency of manual work is very low, the quality of the products produced is difficult to control, often appear bad, become a waste of cost. Through deep cooperation with suppliers, Fu Ying Electronic research and development and improvement for coil solder machine screw dispenser Automatic machinery such as glue machine, stable and improve the production efficiency and product quality, reduce the requirements for workers' operation technology, basically realize the full automation of inductance coil operation process, each coil production line only needs 2~3 operators can, cost quality production efficiency has been significantly improved The establishment of the Guangdong-Hong Kong-Macao Greater Bay Area has promoted the development of emerging industries in Dongguan. According to incomplete statistics, there are more than 400 robot companies in Songshan Lake, Dongguan. The successful practice of the Songshan Lake Robot Base is a vivid epitome of Dongguan promoting the development of emerging industries and building the advanced manufacturing center of the Guangdong-Hong Kong-Macao Greater Bay Area Fuying Electronics in Dongguan and a number of robot and automation equipment enterprises have reached a deep strategic cooperation, research and development and improvement of equipment to reduce the operating technical requirements of workers, to promote their own continuous intelligent manufacturing upgrade, toward the production of automation management information digital industrial Internet reform.